Custom Mailer Boxes

Custom Mailer Boxes

Custom mailer boxes are quite popular among e-commerce businesses that directly ship products to customers. It’s easy to customize as you can print both sides — outside and inside. The custom printed mailer boxes are best for employee onboarding, shipping small to large products, and printing various patterns. Get them at the best price from The Legacy Printing, a reliable printed mailer boxes supplier in the US.

Put Your Trust In America’s Most Trusted Custom Packaging Box Company

    DimensionsAll Custom Sizes & Shapes
    PrintingCMYK, PMS, No Printing
    Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
    Quantities100 – 500,000
    CoatingGloss, Matte, Spot UV
    Default ProcessDie Cutting, Gluing, Scoring, Perforation
    OptionsCustom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
    ProofFlat View, 3D Mock-up, Free Sample Kit (On request)
    Turn Around Time8-10 Business Days , Rush

    Quality is the Key to Success for an Online Business

    Ever wonder what’s the one reason shoppers are more willing to buy products from top-of-the-line brands?
    The answer is product quality.

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    What Our Clients Say About Us!

    After a few years working with another company we decided to switch toThe Legacy Printing, results, best decision ever. Jason was very responsive, excellent customer service, quality 100%, all pros.Best decision everThank you Jason

    Mariele Bode / Facebook

    5 star service from the friendly and responsive communication to accommodating our needs, to the final product which came out beautifully and so professional. Thank you Jason for all your help and excellent service! We really appreciate it.

    Eureka Health

    The first time I got to know about this company, I was hesitant in placing the order however Alex convinced me into placing on. The boxes came out to be of excellent quality. I will definitely do repeat business with them.

    Ben Philipson
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    What Our Clients Say About Us!

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      Quality is the Key to Success for an Online Business

      Ever wonder what’s the one reason shoppers are more willing to buy products from top-of-the-line brands?
      The answer is product quality.

      Read More

      Frequently Asked Questions

      How Much Are Custom Mailer Boxes?

      The price of the custom mailer boxes largely depends on printing, materials, quantity, size, finishing, and add-ons. To get an exact idea, fill the online form or call our toll-free number (800 719 2780) to talk to a sales agent and receive instant quotes.

      Can You Ship Mailer Boxes?

      Yes, you can mail these as they are or put your mailer boxes wholesale, supply inside traditional cardboard shipping boxes to offer the customers a more premium unboxing experience.

      What are Custom Mailer Boxes?

      Custom mailer boxes, also known as tuck-top or pizza boxes, are a de facto for e-commerce shipping and subscription box companies. The cheap mailer boxes offer ample space to print bespoke graphics and messaging, both inside and out.

      How Do You Use a Mailer Box?

      You can use this box to ship towels, beddings, pillows by enclosing them in a polybag. Unlike Kraft mailer boxes, you can even use cardboard custom mailer boxes to ship something rigid like a book. However, if you need to send a fragile item sticking with bubble wrap is a viable option because it is more economical than ordering padded mailers.

      How Do I Print My Own Mailer Boxes?

      If you have the artwork ready, all you need is a screen with 280 to 305 mesh count (a measure of how many polyester threads cross each other per square inch of a screen). You require this mesh count because cardboard literature mailer boxes have a hard surface that doesn’t absorb ink so well. As far as ink is concerned, use water-based ink as it seeps into the box more quickly than plastisol ink.

      Now, get your screen set up and choose an area to lay down your box. Mark the area you want to print with tape or sharpie. To make the printing process smoother, use a water-based adhesive. Generally, it doesn’t matter whether you push or pull. But, in this case, you can push squeegee because it's faster. When it comes to curing the ink on the box, one of the effective ways is to let it air-dry. A heat gun can work well too.

      Unfortunately, many find it challenging and time-consuming to print a large number of mailer boxes on their own. This is why people hire The Legacy Printing to tackle their printing and packaging needs.

      What are the Essential Guidelines for The Manufacturing of Custom Mailer Boxes?

      Select the size of your custom mailer boxes to make them a perfect fit for your product. Then, get a matching design from a professional graphic designer. To make mailer boxes wholesale supply your own, add your colors, graphics, and logo, and set them apart from the rest. If the digital mock-up is in line with your vision, choose the number of boxes you want to order and get a Free quote from The Legacy Printing in real-time.

      Why are Mailer Boxes Safer in Custom Packaging?

      Printed mailer boxes not only build brand awareness and market your product, but they also prove beneficial in shipping products safely. The custom packaging allows cardboard or corrugated mailer boxes to maintain their structural integrity without using any cushioning like foam or rubber.

      What are the Best Platforms to Get a Customized and High-Quality Mailer Box If You Have a Low Budget?

      The Legacy Printing is one of the best platforms to procure personalized and high-quality mailer boxes if you are on a shoestring budget. The company offers custom printed mailer boxes that are personalized according to your needs. On top of it, they offer tiny minimums, competitive rates, first-rate materials, and quality customer service. The minimum order count for the cheapest custom mailer boxes is 100 units.

      How To Define a Mailer Box?

      A mailer box is a thick paper-based packaging that is designed to store and ship products. The interlocking flaps and wings relinquish the need for an adhesive to assemble and close the box. On the other hand, the double side walls make mailer box design more durable and resistant to external forces during transit.

      How Are Mailer Boxes Made?

      The rolls of cardboard paper are ferried from the paper mill to a converting plant, where layers of the paper are glued together, which are then cut, printed, and folded to make solid shipping mailer boxes.

      How to Order Cheap Mailer Boxes in the USA?

      Simply go to, select custom mailer boxes from packaging products, and request an instant quote by submitting your packaging details. The company will respond to your query by sharing the price according to your packaging needs. If you find it attractive, feel free to proceed and place your custom mailer boxes wholesale order with us.

      How to Make Custom Mailer Boxes with Logo?

      If you want to place your brand logo on your personalized mailer boxes, make sure you have a vector file available. Share it with The Legacy Printing so we can print it on the outside of your packaging with digital or offset printing to give you mailer boxes emblazoned with your logo.

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